High-Speed Automatic Component Insertion Machine
JM-100
Product Description
The JUKI JM-100 is a high-speed automatic component insertion machine developed for high-volume PCB assembly. Combining fast insertion cycles with laser-based component recognition, it handles various through-hole and leaded components with consistent accuracy. Its flexible feeder configurations and Takumi head help manufacturers increase production throughput, reduce manual insertion operations and maintain stable assembly quality.
Key Features
- High-speed automatic insertion for high-volume PCB production.
- Insertion cycle from 0.6 seconds per component under specified conditions.
- Handles components up to 50 × 50 mm.
- Supports component heights up to 30 mm.
- Takumi head automatically accommodates different component heights.
- Laser recognition measures component position and orientation.
- Supports bulk, taped, stick and tray-fed components.
- Multiple nozzle types for different component geometries.
- Optional active clinching for securing through-hole leads.
- Reduces operator intervention and improves process consistency.
Technical Specification
- Maximum component size: 50 × 50 mm (laser recognition).
- Maximum component height: 30 mm.
- PCB size, single clamping: 50 × 50 to 410 × 360 mm.
- PCB size, double clamping: 50 × 50 to 800 × 360 mm.
- PCB weight: Up to 4 kg.
- Insertion speed: 0.6 sec/component (vacuum nozzle); 0.8 sec/component (gripper nozzle), under specified conditions.
- Placement accuracy: ±0.02 mm (3σ), laser recognition.
- Feeder capacity: Up to 56 tape feeders at 8 mm pitch.
- Power supply: 3-phase AC 200–415 V.
- Machine dimensions (W × D × H): 1,500 × 1,500 × 1,450 mm.