FLYING PROBE PCB TESTING SERVICE
Speed, precision, and quality for your printed circuit boards
with our 25 years of experience in fixtureless testing services
Fast, Flexible, and Cost-Effective PCB Testing Solutions
At Accelonix UK & Ireland, our PCB Contract Test Services meet the evolving demands of the electronics industry by providing fast, flexible, and cost-effective solutions for testing printed circuit board assemblies. We specialise in helping businesses accelerate their time-to-market while ensuring the highest quality standards.
Go Fixtureless with Our
Advanced Flying Probe Testing
We understand that creating test fixtures can be a costly and time-consuming process—especially impractical for low-volume production and prototype testing. Traditional methods require a new fixture for every PCB design, leading to increased expenses and delays.
That’s where our Flying Probe PCB Testing Services come in. We offer a full turnkey solution to these challenges:
Unparalleled Test Capabilities and Speed: Our state-of-the-art TAKAYA Flying Probe machines provide rapid and comprehensive PCB testing, ideal for fast turnaround requirements.
Greater Functionality with Precision Probes: The precision of our probes allows connections on smaller High-Density Interconnects (HDIs) and complex PCBs—a level of detail that traditional ‘bed of nails’ In-Circuit Testing (ICT) cannot achieve
Flexibility for Various Production Volumes: Whether you’re dealing with prototypes, small batches, or complex designs, our fixtureless approach adapts to your needs without the additional costs of fixture creation.
Advanced Testing Capabilities
Our test centre is equipped with powerful PCB testing software for:
CAD Analysis: Streamline the testing process by using your existing design data.
Test Coverage Calculations: Ensure comprehensive testing of all critical components and connections.
Test Program Generation: Rapid development of customised test programs for your specific PCB designs.
We also offer combined testing solutions:
X-Ray Analysis: Inspect hidden solder joints and internal structures.
JTAG/Boundary Scan: Test high-density digital boards effectively.
In-System Programming: Program Flash and EEPROM components during the testing phase.
Attention to Detail and Quality Assurance
Our team of highly experienced engineers brings over 25 years of expertise to every project. We meticulously inspect and test your boards, focusing on:
Short Circuits and Dry Joints Detection: Identify and address issues that could affect performance.
Reducing the Need for Rework: Deliver accurate results that save you time and resources.
Enhancing Reliability: Ensure your PCBs meet the highest quality standards before they go to market.
Our State-of-the-Art Testing Equipment
We utilise the New Takaya APT2400-F system—an advanced flying probe tester renowned for its precision and versatility.
Key Features of Our Takaya APT2400-F System:
Six Moving Top-Side Probes: Equipped with four standard probes and two vertical probes, our system can access even the most challenging test points on the top side of the PCB. This flexibility allows for comprehensive testing of densely populated boards and complex designs.
Three Bottom-Side Magnetically Fixed Probes: These probes provide stable and reliable contact with the bottom side of the PCB without the need for mechanical fixtures. The magnetic fixing ensures precise alignment and consistent contact pressure, enhancing test accuracy.
Our Flying Probe PCB Test Services Include
Our Flying Probe PCB Test Services are designed to deliver exceptional precision and comprehensive evaluation of your printed circuit boards, ensuring optimal performance and reliability. Here’s how we achieve this:
Ultra-Precision Probing: We utilize cutting-edge probing technology capable of contacting a minimum pad size of just 80 microns. This allows us to test even the most densely populated PCBs and the smallest components with unmatched accuracy.
Advanced Automated Optical Inspection (AOI): Our AOI cameras conduct thorough inspections for component presence, polarity, lettering, and orientation. This ensures that every component is correctly placed and functions as intended, eliminating potential errors early in the process.
Comprehensive LED Functional Testing: We perform in-depth LED testing, including assessments of colour and intensity. This guarantees that your LEDs meet all specifications and perform flawlessly in real-world applications.
Vectorless Testing for IC Opens: Our vectorless testing capabilities allow us to detect open circuits in integrated circuits without requiring physical access to internal nodes. This non-invasive method preserves component integrity while ensuring functionality.
Optional Power-Up Testing: For an added layer of assurance, we offer extra power-up testing upon request. This simulates actual operating conditions to identify any potential issues that may not be evident during standard testing procedures.
Detailed Optical Tests: Beyond automated inspections, we provide simple optical tests to visually examine the PCBs for any anomalies or defects that might have been overlooked, ensuring no detail is missed.
Our Proprietary Interactive Test Coverage Analysis Software
Optimize the quality of your printed circuit boards by incorporating our proprietary Interactive Test Coverage Analysis Software into our flying probe testing services.
Developed in-house by our experts, this advanced tool ensures comprehensive testing, improves efficiency, and enhances the reliability of your PCBs.
Comprehensive Test Coverage: Our software identifies and addresses untested areas, ensuring that every component and connection is thoroughly verified.
Optimized Testing Efficiency: By utilizing our in-house solution, we streamline test programs by focusing on critical areas and eliminating redundancies, reducing testing time and costs.
Seamless CAD Data Integration: Our tool integrates flawlessly with your design data, allowing precise test point selection and automatic updates when design changes occur.
Early Defect Detection: Leveraging our proprietary technology, we detect defects early in the production process, improving product quality and reducing the need for rework.
Detailed Reporting: We generate comprehensive test coverage reports through our software, supporting compliance with industry standards and enhancing client confidence.
Flexibility for Complex Designs: Our in-house solution adapts quickly and efficiently to high-density PCBs and design changes.
Why Choose Accelonix for Your PCB Testing Needs?
Speed: Accelerate your product development cycles with our quick turnaround times.
Precision: Leverage advanced equipment for accurate and reliable testing.
Cost-Effectiveness: Eliminate the expenses associated with traditional fixture-based testing.
Expertise: Benefit from our long-standing experience and specialised knowledge in PCB testing.
Advanced Technology: Utilise cutting-edge testing equipment and software tools.