Maximizing PCBA Machine Performance and Uptime
Cogiscan’s Machine Control application is a robust solution designed to enhance PCBA quality and maximize equipment utilization on SMT lines. This application is pivotal in preventing machine downtime in electronics manufacturing. It supports a wide range of machine types, including legacy models, and is integral in ensuring that manufacturing processes are set up and executed according to plan. The application encompasses both Setup & Process Control and Maintenance Control, aiming to maximize profit margins through efficient and reliable machine operation.
- Setup & Process Control: Ensures manufacturing processes are accurately set up, supporting both online and offline setups. This module validates components, tooling, consumables, program/recipe, and machine settings & parameters.
- Smart Feeder Support: Compatible with advanced feeder technologies for precise component handling.
- Legacy Machine Support: Offers compatibility with a wide range of machine types, including older models.
- Operator Friendliness: Designed for ease of use, enhancing operator efficiency and accuracy.
- Maintenance Control: Aims to save time and money by preventing unforeseen machine downtime through time and threshold-based maintenance, warning alarms, and maintenance reports.
- Downtime Prevention: Tracks and manages both preventative and corrective maintenance activities to minimize equipment downtime.
- Setup Validation: Comprehensive validation of every element of the SMT machine setup.
- Maintenance Reporting: Detailed reports for tracking and managing maintenance activities.
- Integration Capabilities: Supports integration with storage towers and placement machines for enhanced productivity.
- Brand Support: Compatible with over 20 brands of placement machines and storage towers.
- Quality Enhancement: Automatically stops machines if any aspect of the setup or process is incorrect, thereby enhancing overall PCBA quality.
- Equipment Utilization: Maximizes machine capacity while avoiding unplanned downtime.