Hermetic Projection Welding System
Pulsar
Product Description
The Pulsar Series capacitor discharge welding power supplies, combined with model KN-II weld heads provide dependable, field proven system solutions for hermetic sealing of microelectronic packages and joining of a variety of metal parts. The Pulsar Series offers a broad range of precision power choices and can be easily integrated into atmospheric enclosures to ensure high yield hermetic sealing results
Key Features
- Capacitor discharge (CD) technology supplies short, high energy welding pulses which localize heat in the weld zone, reducing heat build-up in sensitive microelectronic packages.
- Wide range of models offer from 1000-9000 joules of energy
- Hermetically seal diverse packages ranging from the smallest TO, UM and HC styles to hybrids up to 5 linear inches (127 mm) depending on package design
- “Weld inhibit” function accepts input from atmospheric enclosure instruments, such as oxygen analysers and moisture monitors for integrated process control
- All weld parameters are accessed, set, and displayed on the front panel of the SS-1 Weld Head Controller
- KN-II Weld Head provides fast follow-up allowing for complete metal fusion without weld splatter
- Custom designed electrodes and holders are available to suit your application
Technical Specification
- Energy range P-1000: 1-999 J
- Energy range P-3000: 100 – 3000 J
- Energy range P-6000: 100 – 6000 J
- Energy range P-9000: 100 – 9000 J
- Circuitry: All solid-state/charge and discharge
- Control circuit protection: Zener-referenced closed-loop circuit
- Weld transformer: High-efficiency matched weld transformer
- Energy repeatability: 5% of energy set point
- Forge force Single range: Adjustable between 120 – 1200 lbs. (534 – 5340 newtons)
- Forge force Dual range: Adjustable between 120 – 4000 lbs. (534 – 18000 newtons)
- Stroke: 47 mm (1.875 in) standard, 100 mm (4 in) optional, custom lengths available