Cogiscan

The Cogiscan suite of TTC – Track Trace Control – solutions includes world-class Connectivity, Material Control, Traceability and Analytics to achieve significant improvements in data exchange, visibility, quality and productivity. These are the most critical applications for electronics assembly as they deliver the greatest return on investment and provide a strong competitive edge to their users. And more so, they enable Industry 4.0.

Features

• Inventory Tracking
• Kitting control
• Offline job set-up
• Line set-up control
• MSD Control
• LCR Control

Components represent the majority of the cost of a circuit board, effective material control becomes crucial for any manufacturer to stay competitive. Clients implementing our solutions have seen cost reductions as much as 5%. Better cost control means a competitive edge for you and your customers.

Cogiscan Material Control modules include:

• Inventory Tracking
• Kitting control
• Offline job set-up
• Line set-up control
• MSD Control
• LCR Control

Material Control on your factory floor:

• Real-time visibility of materials on the shop floor
• Improved quality
• Elimination of human errors

Complete and accurate traceability has become mandatory to reduce the cost and liability issues associated with product warranty and recalls. Manufacturers offering Cogiscan’s high end traceability are better positioned to gain and retain a loyal customer base. Internally a complete traceability system is a powerful tool to identify the root cause of quality issues and enable corrective actions – before the product leaves the shop floor.

Cogiscan Traceability modules, include:

• Product Traceability
• Component and Material Traceability
• Process Traceability
• Genealogy

Traceability solutions on your factory floor:

• Troubleshooting and product quality improvement
• Fast and precise recall management
• Process compliance demonstration; simplified client audits
• Improved dependability of the finished product enhances customer satisfaction and confidence.

An integrated system that monitors productivity across a manufacturer’s global operation is a game-changer in today’s competitive environment. Centralizing real-time data capture provides instantaneous feedback and analytics on all materials and equipment in the process; a manufacturer can troubleshoot and adapt on the fly, with minimal cost or downtime. This ability to respond ensures quality, on-time delivery, and provides a significant edge over the competition.

Factory Intelligence

This Cogiscan software module calculates and displays key metrics related to the 3 components of the OEE model (Overall Equipment Effectiveness); namely availability, performance and quality. This enables manufacturing staff to quickly identify any deviation from expected performance , drill down to root cause for planning corrective actions, and insure that all assets will be used in optimal conditions, at all times.

• Real Time measures and monitors productivity per machine and per line, throughout the factory, and also from site to site. It provides a valuable overview of global productivity and identifies where to apply corrective action in Real-Time.
• Analytics offers an environment to analyze and compare metrics and KPIs over assets and periods of time.

The Analytics module of Factory Intelligence is designed for ease-of-use. It features:

• An extensive library of ready to use dashboards and reports;
  
• Tools to create user specific analytics;
  
• Possible integration of the Analytics data with third-party Business Intelligence (BI) dashboard applications via a standard OLAP layer (Online Analytical Processing)<

Factory Intelligence on your shop floor:

• Establish objective and measurable Real-time KPIs with drill-down views at various levels – from factory, to line, to machine
• Discover new measurable data that will be the source of continuous production improvements
• Increase productivity through enhanced machine/line management
• Reduce waste

The Co-NECT platform is the foundation for all Cogiscan Track Trace Control applications. It provides Complete and Accurate Real-Time Data Collection. This robust connectivity layer extracts high quality real-time data from your shop floor. It can also exchange data with existing enterprise systems such as PLM, MES, ERP and Analytics. Because of our strong partnership program with leading equipment vendors we provide the most extensive library of machines and enterprise systems.

Co-NECT on your factory floor:

• Integration supported by your equipment providers
• Faster implementation means greater ROI
• High quality data is mandatory for accurate Material Control, effective Traceability and precise Analytics

Brochure